Cylinder Head Machining

Call us for expert advice and a quotation for your engine machining requirements.

How do H T Howard ensure the best for your cylinder head?

Once you have entrusted your vehicle’s cylinder head to the H T Howard team you can be sure it is in safe hands. After it has been through our workshops our trained engineers will ensure it is returned to you in top condition. The final specification will depend on customer requirements and budget, but as long as it is serviceable, your cylinder head can once again be the heart of your engine.

What do we do?

16 Valve Cylinder Head

16 Valve Cylinder Head

Once have left your cylinder head with the H T Howard team it will go through a series of processes to correct defects and restore it to a fully functioning condition.

Firstly, each cylinder head is thoroughly de-greased before being put through our Technowash hot spray wash plant. This acts like a giant dish washer to remove any external grease, oil and loose contaminants.

Following initial cleaning, each head is then stripped into its individual components before being washed a second time.

Once apart and clean, the cylinder head casting along with the valves, springs, camshafts and any additional valve train components are visually inspected for obvious faults. At this stage we will be in a position to advise as to the costs for the proposed repairs. Once agreed, we will proceed to the engineering stages required to restore your cylinder head to fully working order.

Further cleaning to remove carbon deposits etc will follow before we move on to the machining operations. In a fully remanufactured cylinder head we will carry out the following operations:

Pressure Testing

The cylinder head is tested at pressures of up to 60psi to ensure the casting is sound. This is carried out on our dedicated Delta 6000S/L test rig and will show up any faults through which water could enter the combustion chamber or port areas and anything which could cause water and oil cross contamination.

Valves

All valves will be checked for alignment and valve stem wear and replaced if not serviceable. Those that are still within specification will be cleaned, and using our dedicated BERCO RV20 valve machine will be refaced and have the stems polished and tips reground if necessary.

 

 Valve Guides

Each valve guide will be checked for size, ovality and valve clearance. Any non conforming guides will be reworked or replaced as necessary. Valve guides can be restored to the correct specification using several different methods. These can include the fitting of bronze guide liners, thin wall type guides or full replacement.

Serdi 100 - Valve Seat Machining Close Up

Serdi 100 – Valve Seat Machining Close Up

Valve Seats

Every valve seat will be re-machined using our Serdi 100 valve seat machining centre. The unique centering system ensures each seat is perfectly concentric with the valve guide bore resulting in perfect sealing of the valves during operation.

All valve seats are recut using dedicated single point carbide cutters which are selected to best match the original valve seat angles.  Where possible, each valve seat is cut with a minimum of three angles for improved flow.

As part of an upgrade for racing or high performance engine, it may be desirable to increase the size of the valves in the cylinder head for improved gas flow.

Damaged valve seats can be replaced where necessary using replacement valve seat inserts.

 

 

 

 

 

Berco STC361 - Head and Block Refacing Machine

Berco STC361 – Head and Block Refacing Machine

Refacing

The cylinder head gasket mating face is machined on our dedicated BERCO STC 361 machine. Using diamond single point technology we are able to achieve the very fine surface finishes required by the Multi Layered Steel head gaskets used in many modern engines. Cylinder heads containing mixed materials like those found in older indirect injection diesels with hardened pre-combustion chambers can be reground.

Preparation

Following final machining, bolt threads will be checked and cleaned out while studs will be checked to ensure their threads are good. All traces of old gaskets and sealants will be removed and gasket faces will be cleaned to remove any burrs that might prevent a good seal.

Assembly

After all machining work is completed the cylinder head will be washed for a final time to remove all traces of machining swarf and debris before being blown dry and prepared for final assembly. Assembly takes place in a dedicated area kept specifically for the purpose. Valves will be carefully refitted using new valve stem seals.

Cams, Rockers and Lifters

In cylinder heads with an Overhead Camshaft arrangement these parts can all be refitted and the valve clearances set if required. We offer a full valve setting service and can re-shim the valve tappet clearances if required. On cylinder heads containing hydraulic type tappets these will be drained, cleaned and re-set to allow full closure of the valves on start up. We also offer a repair service for other types of valve operating systems including rocker re-bushing and honing etc.

Berco RV20P rocker refacing device

Refacing rocker arms using a BERCO RV20P machine

Rocker Assembly

Rocker Assembly

 Other Services

For cylinder heads that are found to have any additional problems we can also offer the following services.

  • Line Boring – For the repair of broken cam caps and damaged camshaft housings on our BERCO BT6
  • Valve seat insets – replacement – for damaged seats or Lead Fee/LPG conversion
  • Thread repairs – wire insert and time-sert available in a selection of sizes
  • Alloy welding – for head sealing faces damaged by erosion or for repairing some cracks.
  • Repairing damaged Camshaft Bucket Guide Bores.
  • Fitting Oversize Diesel Pre-combustion Chambers.

Call us for expert advice and a quotation for your engine machining requirements.